Senior Mechanical Engineer I

Responsibilities

• Direct the application of existing principles and guide the development of new ideas for complex mechanical assemblies and specialized tooling for large-format robotic 3D printing equipment
• Perform detailed engineering analyses including structural, thermal, and kinematic using FEA/CFD and hand calculations
• Generate 3D CAD models, detailed 2D drawings per ASME Y14.5 standards, and accurate Bills of Materials (BOMs)
• Lead cross-functional design reviews incorporating feedback from industrial design, manufacturing, and software teams
• Drive selection and qualification of COTS components and ensure design for manufacturability (DFM)
• Collaborate with Prototype Technicians and Manufacturing teams to troubleshoot assembly issues
• Develop and execute verification and validation plans (V&V)
• Identify risks and drive mitigation strategies using tools like FMEA
• Provide hands-on support for field deployment and root cause analysis of mechanical failures
• Mentor junior engineers and manage engineering documentation within PDM/PLM systems

Requirements

• BS/MS in Mechanical Engineering or a similar relevant discipline
• 8+ years of experience in hands-on mechanical design and product development
• Experience with robotics, automation, heavy equipment, or large machinery
• Ability to lift 50 pounds occasionally
• Ability to work in an office and engineering shop/lab environment

Preferred Qualifications

• Expertise in designing drive trains, gearboxes, linear motion, and fluid handling systems
• Advanced proficiency in SolidWorks and PDM/PLM systems (e.g., Windchill, Duro)
• Experience with structural FEA and thermal CFD modeling (e.g., Ansys)
• Strong knowledge of GD&T
• Experience with material selection and fabrication methods like welding, CNC machining, and 3D printing
• Familiarity with industrial sensors, controls, and electrical/pneumatic integration
• Experience designing hardware for harsh outdoor environments

About the Company

ICON is an equal opportunity employer committed to fostering an innovative, inclusive, diverse and discrimination-free work environment. Employment with ICON is based on merit, competence, and qualifications.