Principal Ceramic Core Process Engineer

Responsibilities

• Plan and execute the startup of a new shell line production process for single crystal airfoil casting at a greenfield site
• Lead the development of shell line production processes, work instructions, and quality requirements
• Transition shell line technology from development laboratories to a fully functional production environment
• Perform preliminary testing and on-site acceptance of new equipment at vendor locations
• Develop and deploy standardized engineering practices, tools, and methods
• Ensure Manufacturing Readiness Level (MRL) aligns with program requirements during launch and volume ramp
• Act as a subject matter expert for foundry ceramic processes to drive product cost reduction and operational excellence
• Mentor others through standard work, best practices, and risk mitigation

Requirements

• Bachelor’s degree in Ceramic Engineering or a related technical field with 8+ years of experience in aerospace or foundry manufacturing (or an Advanced Degree with 5+ years of experience)
• US Person status required due to government contracts
• Strong knowledge of alumina ceramics, silica-free binders, and shell-build processes for casting reactive metal superalloys
• Experience with laboratory testing procedures and ceramic raw material qualification
• Six Sigma green belt or equivalent
• Strong project engineering, planning, and communication skills

Preferred Qualifications

• Six Sigma black belt or equivalent
• Master’s degree in Engineering or a related technical field
• 10 or more years of experience, preferably in ceramic shell processes
• Familiarity with robotic programming and process automation
• Broad knowledge of the aerospace industry and turbine engine parts manufacturing

Benefits

• Medical, dental, vision, and life insurance
• 401(k) with company match
• Paid time off including 3 weeks of vacation and 12 paid holidays
• Short-term and long-term disability
• Parental leave
• Employee Scholar Program

About the Company

Pratt & Whitney is transforming the future of flight by designing, building, and servicing industry-leading engines. As part of RTX, we deliver advanced systems and services for commercial, military, and government customers worldwide.