PCBA Process Engineer

Responsibilities

• Develop, validate, and improve SMT assembly processes including solder paste printing, pick-and-place, and reflow
• Establish and maintain process parameters, work instructions, control plans, and standard operating procedures
• Lead process characterization using DOE and capability studies to ensure repeatable manufacturing performance
• Provide engineering support to production lines to resolve yield, quality, equipment, or throughput issues
• Analyze process data and defect trends using SPC and root-cause analysis tools to drive corrective actions
• Support the ramp-up of new products from NPI through full production
• Drive defect reduction initiatives targeting solder defects, component damage, and alignment issues
• Collaborate with Design Engineering on DFM/DFA reviews to improve manufacturability
• Ensure compliance with IPC standards and internal quality requirements

Requirements

• BS in Mechanical, Electrical, or Manufacturing Engineering (or equivalent experience)
• 5+ years of experience in PCBA or electronics manufacturing
• Strong understanding of SMT processes
• Hands-on experience with reflow profiling, solder paste printing, and defect analysis
• Familiarity with IPC standards and electronic assembly quality requirements
• Knowledge of automated equipment systems including PLC, HMI, AOI, and SPI
• Experience using data-driven problem-solving tools such as DOE, SPC, 8D, or Ishikawa

Preferred Qualifications

• 2 years of experience in medical device manufacturing
• Experience in high-volume assembly or regulated manufacturing environments
• Familiarity with lean manufacturing and continuous improvement methodologies like Six Sigma or Kaizen
• Experience supporting automation or Industry 4.0 initiatives

Benefits

• Full range of medical, dental, and vision plans
• Life Insurance and disability coverage
• Matching 401(k) contributions
• Vacation and paid sick time
• Tuition reimbursement

About the Company

Flex is the diversified manufacturing partner of choice that helps market-leading brands design, build, and deliver innovative products that improve the world. We offer a respectful, inclusive, and collaborative environment where you can invest in your professional growth.