Mechanical Engineer V/VI

Responsibilities

• Lead the design of complex mechanical systems for UAVs, including airframes, propulsion, and payload integration
• Oversee development and testing of UAV prototypes to ensure performance and reliability
• Conduct in-depth stress, strain, and fatigue analysis for mechanical systems
• Develop and implement innovative thermal management systems
• Collaborate with multidisciplinary teams to integrate mechanical systems with avionics and software
• Drive R&D for advanced materials, including composites and lightweight alloys
• Lead root cause analysis for mechanical failures and implement long-term solutions
• Provide technical guidance and mentorship to junior and mid-level engineers

Requirements

• Bachelor’s degree in Mechanical or Aerospace Engineering (or equivalent experience)
• 10+ years of experience in engineering roles
• Advanced proficiency in CAD and mechanical design software (e.g., SolidWorks)
• Knowledge of GD&T and drafting
• Experience with DFMA and tooling design
• Experience with FEA and advanced simulation tools
• Proficiency in fluid dynamics, thermodynamics, structural mechanics, and aerodynamics

Preferred Qualifications

• 5+ years of dedicated UAV development experience
• Expertise in aerospace and UAS-specific CAD applications
• In-depth knowledge of UAV manufacturing, including 3D printing and advanced composites
• Familiarity with aerospace certification processes such as DO-160 or AS9100

Benefits

• Competitive total compensation package
• Comprehensive medical, dental, vision, and life insurance
• 401k with company match
• 4 weeks of paid time off annually
• 12 annual company holidays

About the Company

Zone 5 Technologies is redefining the possibilities in unmanned aircraft systems (UAS), developing cutting-edge autonomous solutions and next-generation flight systems.