
Posted a day ago
Mechanical Design Engineer
OpenAISenior Mechanical Engineer
Requirements
Mechanical system design fundamentals, Robotics experience, Prototyping and testing, DFM/DFA knowledge
Skills
RoboticsCADMechanical Design
About the role
Responsibilities
- Lead the design and iteration of mechanical subsystems, including structures, mechanisms, and actuators
- Create and maintain CAD models, assemblies, and drawings with appropriate tolerancing and documentation
- Build and test prototypes, supporting debugging of mechanical issues such as fit, alignment, friction, and wear
- Assist in developing test methods and executing validation to evaluate performance, durability, and failure modes
- Work with cross-functional teams to integrate mechanical components with sensors, actuators, and control systems
- Support transition of designs from prototype to manufacturable assemblies, incorporating DFM and DFA considerations
- Collaborate with manufacturing partners and internal build teams to support assembly, troubleshooting, and process improvement
- Analyze test results and field data to identify issues and drive iterative design improvements
- Document designs, test results, and changes to support repeatability and production readiness
- Support sustaining engineering efforts by investigating failures, tracking issues, and implementing corrective actions
Requirements
- Strong mechanical intuition and experience leading mechanical design for robotic subsystems
- Experience building, testing, and debugging physical systems
- Ability to iterate quickly with evolving requirements
- Proficiency in breaking down problems regarding tolerances, interfaces, and assembly constraints
- Experience scaling physical products from prototyping through high volume production
Preferred Qualifications
- Bachelor’s or Master’s degree in Mechanical Engineering or a related field
- 5+ years of experience in mechanical design, robotics, or electromechanical systems
- Experience with CAD tools such as NX or SolidWorks
- Familiarity with manufacturing processes like machining, molding, or basic fabrication
- Familiarity with high volume GD&T, engineering drawings, and tolerancing practices
- Experience with prototyping, lab work, or hardware bring-up
- Experience working on multidisciplinary projects involving hardware and software integration
About the Company
OpenAI is an AI research and deployment company dedicated to ensuring that general-purpose artificial intelligence benefits all of humanity.
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OpenAI · San Francisco
