AI/Simulation Engineer (Structural/Finite Element Analysis)

Responsibilities

• Develop, execute, and review Finite Element Analysis (FEA) simulations using commercial CAE tools to evaluate structural performance.
• Perform linear and nonlinear static, dynamic, thermal, and fatigue analyses.
• Build simulation models with appropriate material models, boundary conditions, contacts, and loading scenarios.
• Evaluate simulation results to identify stress, deformation, fatigue life, and failure risks.
• Perform hand calculations and engineering checks to validate FEA results using first principles.
• Support Verification and Validation (V&V) efforts by correlating simulation outcomes with physical test data.
• Collaborate with design, test, and manufacturing teams to support simulation-driven design improvements.
• Prepare clear technical reports and documentation for internal stakeholders and customers.

Requirements

• Bachelor’s or Master’s degree in Mechanical or Aerospace Engineering.
• 3-8 years of relevant experience in mechanical simulation, structural analysis, or CAE.
• Proficiency in FEA software such as ANSYS Mechanical, Abaqus, or LS-DYNA.
• Strong understanding of FEM theory, mechanics of materials, and structural dynamics.
• Working knowledge of CAD tools like SolidWorks or CATIA.
• Experience with Python or VB scripting for automation.

Preferred Qualifications

• Experience with explicit dynamics (impact, drop, or crash-type simulations).
• Exposure to HyperMesh or similar pre-processing tools.
• Familiarity with design optimization or Design of Experiment (DOE) techniques.
• Experience with physical testing and test–simulation correlation.

About the Company

UL Solutions is a global leader in applied safety science, working to make the world a safer and more sustainable place through rigorous testing, inspection, and certification services.